Open gears are among the most important components in power transmission systems used in heavy industries. Manufacturing these gears requires specialized technical knowledge, advanced machinery, and precise production capabilities.

Gearbox Asia partner company, with its skilled workforce, specialized machinery, technical expertise, and extensive experience in this field, is capable of manufacturing open gears designed to withstand extremely high loads, harsh operating environments, and severe wear conditions.

One of the most commonly manufactured types of open gears by the company is ball mill gears. These gears are responsible for transmitting power and torque from the electric motor to the cylindrical body of the mill.

Depending on the application and operating conditions, these gears are mainly manufactured in two types:

  • Spur Gears
  • Helical Gears

With advanced machinery, technical expertise, and highly skilled personnel,

 Gearbox Asia partner company has the capability to manufacture large industrial gears with diameters of up to 8,000 mm and gear heights of up to 1,500 mm.

Technical Features

  • Durability & Service Life

    Reduced wear and longer intervals between maintenance and servicing.

  • Materials & Metallurgy
    Manufactured using alloy steel, carbon steel, and stainless steel according to operational requirements.
  • Manufacturing Accuracy
    Precision manufacturing using gear hobbing machines, CNC equipment, strict quality control procedures, and AGMA 9 quality standards.

Manufacturing & Production Gallery

Gearbox Asia partner company is equipped with specialized and advanced machinery, including a large gear hobbing machine capable of machining pinions up to 1,000 mm in length, a Millturn machine, and a gear grinding machine capable of grinding gears up to 1,100 mm in length.

Supported by an experienced technical team, professional designers, and a precise quality control system, the company has the capability to manufacture large-diameter, long-length pinion shafts with high accuracy and reliability.

Pinion Shaft Production Gallery

Pinion Shaft Manufacturing and Machining Process