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تحلیل مهندسی | Engineering Analysis

The purpose of analytical engineering is to understand the product in such a way that it can be designed and optimized. This analysis includes static and dynamic analysis. By using the data obtained from the analysis, it is possible to make decisions in cases such as changing the gender, dimensions, manufacturing method and fixing possible defects during production.

The steps of conducting engineering analysis at Gearbox Asia’s partner company include performing all the necessary activities as follows:

درستی چرخ‌­دنده

Gear Accuracy

تعیین شکل دندانه

Determination of tooth form

انحرافات و فرضیه­‌ها

Deviations and Assumptions

دامنه محدودیت‌های لقی

Scope limitation

برآورد فشار سطوح تماس

Estimation of contact Stresses

اندازه­‌گیری ضخامت دندانه­‌ها

Measurement of tooth thickness

داده‌­های اضافی

Additional Data

استفاده از روش­‌های پیش­بینی نقص فنی نقاط تماس

Methods used for predicting contact failures

تولید از نمونه تعمیم یافته

Generation of generalized model

مهندسی معکوس | Reverse Engineering

To prepare and compile the documentation related to the technical knowledge of a product (gearbox), it can be done through direct design or reverse engineering operations. Reverse engineering can be considered as a part of the production process (direct design).

In this case, it can be said that the most reliable, fastest and most economical method of the process is to use reverse engineering for design. Also, considering factors such as relative lack of knowledge, lack of technical skills and related costs, the importance of the reverse engineering process becomes more apparent.

Therefore, it can be concluded that by using the reverse engineering process and following all its principles and rules, in addition to obtaining a quality product (gearbox) that can compete with the original model, technical knowledge related to that product is also obtained.

The reverse engineering process in Asia Gearbox Co. includes the following steps.

  • Collecting and completing documents
  • Plan approval
  • Analysis and design
  • Analysis (determining the microscopic structure)
  • Determination of species (determination of the closest species of standard or proposed standard
  • Determination of heat treatment specifications (determination of heat treatment type and heat treatment cycle)
  • Preparation of master plans and production process
  • Product manufacturing
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